Compression Moulding
Flexible Manufacturing for a Wide Range of Technical Components
Mario 10 manufactures technical rubber components through compression moulding, supporting varied geometries, sizes and production volumes.
Suitable for Varied Sizes, Geometries and Production Volumes
Compression moulding is a proven process for technical rubber components, where prepared material is placed directly into the mould and vulcanised under controlled conditions.
The process is particularly suitable for larger components, specific geometries and applications requiring flexibility in production volumes.
From Prepared Material to Finished Component
Material Preparation
The rubber compound is prepared and dosed according to mould volume and process requirements.
Mould Loading
The prepared material is placed directly into the open mould in the required position and quantity.
Compression
The mould closes and the material flows through the cavity under controlled pressure.
Vulcanisation
The component remains in the mould at defined temperature, pressure and time until vulcanisation is complete.
Demoulding & Finishing
The component is removed from the mould and, where required, cleaned and finished.
Inspection
Dimensions, visual quality and relevant product characteristics are verified before supply.
A Flexible Process for a Wide Range of Technical Components
Compression moulding supports varied component sizes and geometries and provides additional flexibility for low- and medium-volume production.
Larger Components
Suitable for technical parts with larger surface areas, mass or specific geometries.
Production Flexibility
A practical solution for low- and medium-volume production and changing order quantities.
In-House Tooling
Tool design, manufacturing, adjustments and maintenance within the production workflow.
Material Options
Production with different rubber compounds according to the application and operating environment.
Have a Component for Compression Moulding?
Send us a drawing, 3D model or sample. We will review the geometry, material requirements, tooling and the appropriate manufacturing process.